maintenance
Empower your maintenance department with our seasoned engineers, who bring a proactive approach and advanced problem-solving skills. Together, we can ensure the longevity of your assets and optimize your operations for maximum efficiency.
upstream oil & gas
Here are some key maintenance functions performed in the upstream oil & gas industry we can help with:
1. Holistic Well Management: This involves locating, designing, constructing, operating, and managing wells to deliver the maximum return on investment (ROI) with minimum operational footprint.
2. Predictive Maintenance: Predictive maintenance (PdM) is the use of data and algorithms to optimize high-value machinery that manufacture, transport, generate, or refine products.
3. Production Planning: This involves planning and managing the extraction of oil or gas from a reservoir to ensure maximum recovery.
4. Allocations: This refers to the distribution of costs and revenues among various stakeholders based on their respective interests in the oil or gas field.
5. Maintenance Scheduling: Regular maintenance is scheduled for equipment and infrastructure to ensure smooth operations.
6. Production Reporting: Regular reports are generated to track production levels, efficiency, and other key performance indicators.
7. Increasing Up-time: Effective maintenance increases the ‘up-time’ of the facilities – the time the plant is available for production. This increases operating revenue and also extends the asset’s productive lifetime thus reducing both the client’s capital expenditure and environmental risks.
These functions are crucial for the efficient and safe operation of upstream oil and gas operations.
oil refinery
Here are some key maintenance functions performed in at a refinery we can help with:
1. Mechanical, Electrical, Instrumentation, and Civil Functions: These functions are responsible for monitoring, repair, and maintenance of equipment in the respective defined areas.
2. Inspection: This is responsible for certification of quality adherence on the repair and maintenance activities through monitoring of static equipment functioning during plant operations.
3. Fulfillment of Statutory Requirements: This involves liaison with regulatory bodies, failure analysis, and remaining life assessment of plant equipment to establish a repair replacement plan in advance for reliable plant operations.
4. Preventive Maintenance: This involves regular checks and maintenance to prevent breakdowns.
5. Predictive Maintenance: This uses data-driven analytics to predict when a machine or component is likely to fail so that maintenance can be scheduled.
6. Reactive Repairs: Plans for reactive repairs are made for situations when equipment fails unexpectedly.
7. Work Management Process: A well-curated and properly executed Work Management Process can smooth the impact of disruptions and enable good Risk Based Decision Making so that refineries can reduce the costs associated with equipment failures, inefficient work execution, process interruptions, overtime, and rushed orders.
8. Training: Proper training is provided to operators to ensure that work notifications are of sufficient quality and detail with reduced operator variation2.
These functions are crucial for the efficient and safe operation of a refinery.
power plant
Here are some key maintenance functions performed at a power plant we can help with:
1. Inspecting, Maintaining, Repairing and Replacing Equipment: Power plant maintenance involves inspecting, maintaining, repairing and replacing equipment, machinery and other assets that support the everyday operations of power plants.
2. Proactive Approach to Asset Lifecycle Management: Exceptional power plant maintenance involves taking a proactive approach to asset lifecycle management.
3. Use of Maintenance Management Software: Maintenance management software makes proactive asset maintenance more attainable by integrating data analytics, work order management, inventory management and reporting to accelerate and automate routine maintenance tasks.
4. Use of IoT Predictive Maintenance Tools: Internet of Things (IoT) technology takes power plant maintenance one step further by using sensors, meters and similar tools to monitor and collect asset data in real time.
5. Routine Inspections: Routine inspections are part of the maintenance work required to help the plant stay active and in good working order from one day to the next.
6. Installation of Equipment: Installation of new equipment is also part of power plant maintenance.
7. Regular Reporting: Regular reporting is done to keep track of the status of the equipment and machinery.
8. Systems Integrations and Reviews: Systems integrations and reviews are done to ensure smooth operation of the power plant.
9. Scheduled Preventive Maintenance: Scheduled preventive maintenance is done to prevent any unforeseen breakdowns.
These functions are crucial for the efficient and safe operation of a power plant.
chemicals plant
Here are some key maintenance functions performed at a chemical plant we can help with:
1. MRO Optimization: Maintenance, Repair, and Operations (MRO) optimization is necessary to ensure the availability of parts that support equipment reliability.
2. Comprehensive Asset Intelligence: Knowing the history of equipment and having immediate access to that information is vital for an effective preventive maintenance program.
3. Effective Preventive Maintenance Program: A preventive maintenance schedule assesses the availability of skills and parts and includes analytics for optimization.
4. Efficient Labor Scheduling: This is a fundamental element to ensure chemical industry maintenance success.
5. Optimized Calibration Activities: Calibration Interval Optimization service provides sustained calibration intervals based on scientific methods that rely on data rather than tradition.
6. Business Process Consultancy: Efficient process optimization or successful project implementations do not only happen on paper, it also happens in people’s minds and the way they work.
7. Safety Inspection and Maintenance: Regular inspection and maintenance of facilities such as boilers, compressors, elevations, material handling system, conveyors, dangerous heavy machineries etc., are done to ensure safety of staff.
These functions are crucial for the efficient and safe operation of a chemical plant.